Milling Maniac play online

 

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DESCRIPTION

Play this online game named Milling Maniac.

I wanted to execute many kinds of special calculations about "milling".
But, other cutting calculator applications could not execute these.
Thus, this application was made for machining analysis, vibration analysis and unit conversion.

All calculation functions are able to be executed under offline.
You are able to check details of this application on the official WEB site.

Calculation functions are shown as follows;

Machining analysis:
- 1. Cutting condition
Cutting conditions of milling can be calculated.
Cutting frequency can be calculated.
Sampling frequency can be checked.

- 2. Underformed chip thickness and Number of engaged cutting teeth on polygonal and round inserts
Underformed chip thickness, Engage angle, DIsengage angle, Number of engaged cutting teeth and Real cutting distance are calculated.
the graph of underformed chip thickness during one tool rotation and the graph of underformed chip section during one tool rotation can be calculated on polygonal inserts and round inserts.
Cutting force and torque during one tool rotation are also be calculated.

- 3. Chip flow direction based on Colwell Law

- 4. True Rake and Inclination Angle
T.R. and I.A. are calculated from R.R. and A.R, A.A..
*T.R. = True Rake, Nominal rake angle
*I.A. = Inclination Angle, Cutting edge inclination
*R.R. = Radial Rake
*A.R. = Axial Rake
*A.A. = Approach Angle

- 5. Ramping angle and Herical milling
Max. ramping angle, Max. and Min. herical diameter are calculated from the insert shape.

- 6. Distance at Ramping milling
Ramping angle, Distance on XY-plane and Distance along Z-axis are calculated.

- 7. DTCR
DTCR means Difficult-to-cut rating. Machinability of the workpiece material is evaluated from material properties.

Vibration analysis:
- 8. Dynamic balance
Dynamic balance, Centrifugal force, Radius to refine Dynamic balance and Weight to refine Dynamic balance are calculated.

- 9. Natural frequency and stiffness of a cantilevered round bar
1st and 2nd, 3rd Natural frequency, Static stiffness at the tip, Displacement at the tip, Maximum tensile stress at the base.
These calculations can be executed for a simple cantilevered round bar and a stepped cantilevered round bar.

Unit conversion:
- 10. Conversion between angles
radian, degree, degree minute second

- 11. Conversion between INCH and MM
Distance: "inch(imperial)" and "mm(metric)"
Cutting Speed: SFM [feet/min] and Vc [m/min]
Feed speed: IPM [inch/minute] and Vf [mm/min]
Feed rate: IPT [inch/tooth] and fz [mm/tooth]
*SFM = Surface feet per minute
*IPM = Inch per minute
*IPT = Inch per tooth

- 12. Conversion Table of INCH and MM
You can check the relationship between "inch" and "mm".

- 13 Notification
Please read here before using this application.
In this page, the link to the official web site is written.


If you require other calculation functions, please tell me.

Updates:

Icon is changed to new one.
Calculation function for checking the samplieng frequency is added to the cutting condition calculation functions.

 

 

Milling Maniac from UptoPlay.net